The working principle of centralized feeding system

The working principle of centralized feeding system

集中供料系統(tǒng)工作原理

Analysis of Working Principle and Components of Centralized Feeding System
       Centralized feeding system is also called central feeding system. The central feed system is designed for the production of plastic products in the injection molding plant, enabling uninterrupted unmanned continuous molding operations. According to the need to change the variety of raw materials, multi-color materials, the combination of use, to achieve the color process automation. The system is able to regenerate and use the sprinkler in a fully automatic manner, to control all the feeding equipment and to prevent the occurrence of congestion in the storage bin, and to achieve full automation by setting the central control station.

集中供料系統(tǒng)工作原理及組成部分的分析
      集中供料系統(tǒng)又叫中央供料系統(tǒng)。中央供料系統(tǒng)是為注塑車間的塑料產(chǎn)品生產(chǎn)而設(shè)計(jì)的，實(shí)現(xiàn)了不間斷無(wú)人化連續(xù)成型作業(yè)?？筛鶕?jù)需要改變?cè)掀贩N、多顏色材料的組合使用方式，實(shí)現(xiàn)著色工序的自動(dòng)化。系統(tǒng)能夠以全自動(dòng)方式再生和使用注口冷料，能夠?qū)λ泄┝显O(shè)備的控制，并防止了儲(chǔ)料倉(cāng)內(nèi)阻塞現(xiàn)象的發(fā)生，通過(guò)設(shè)置中央監(jiān)控臺(tái)實(shí)現(xiàn)全自動(dòng)化。

The working principle of centralized feeding system The working principle of centralized feeding system Centralized feeding system works: the use of computer centralized automatic control, to achieve a 24-hour continuous feeding of pellets. More than a small computer to control the molding machine of each molding process, accurate measurement, mixed evenly, and flexible to change the color, to adapt to the multi-color products and more requirements. According to the production of different molding machine, the flexibility to change the amount of feed. Multiple feed pipe design, can guarantee the requirements of the diversification of the main material. The system has a variety of monitoring and protection functions, safe and reliable work. Central feed system alias: centralized feeding system, automatic feeding system.

集中供料系統(tǒng)工作原理：采用微機(jī)集中自動(dòng)控制，實(shí)現(xiàn)了對(duì)粒料的24小時(shí)連續(xù)供料作業(yè)。多臺(tái)小型微機(jī)分別控制各臺(tái)成型機(jī)的著色工藝，計(jì)量準(zhǔn)確、混合均勻，并可靈活改變顏色，適應(yīng)對(duì)產(chǎn)品的多顏色多品種要求。根據(jù)不同成型機(jī)的生產(chǎn)量，靈活變更供料量。多個(gè)供料管道設(shè)計(jì)，可保證對(duì)主料多樣化的要求。系統(tǒng)具有多種監(jiān)控及保護(hù)功能，工作**可靠。中央供料系統(tǒng)的別名有：集中供料系統(tǒng)、自動(dòng)送料系統(tǒng)等。

The working principle of centralized feeding system Central feed system works: the central feeding system using vacuum transmission, through a centralized piping system will be plastic raw materials from the storage tank to the central dehumidification drying system, and then dry the raw materials transported to each injection molding machine. Central feeding system using "a machine a tube" design, to ensure that the entire system of air to transport raw materials to prevent dehumidification after drying raw materials resurgence. At the same time in each transport line is stable, no blocking material phenomenon occurred. It is used in conjunction with the central dehumidification drying system. It can be used to clean the conveyor line after dehumidification and drying. Ensure that no residual pellets are in the pipeline. In order to avoid the resurgence of the raw materials, it also ensures the performance of the raw materials Consistent. In the vacuum under the action of raw materials in the original dust will be filtered through the dust filter system, help to improve the quality of molding products.

集中供料系統(tǒng)工作原理：中央供料系統(tǒng)采用真空傳送方式，通過(guò)集中的管路系統(tǒng)將塑料原料從儲(chǔ)料罐輸送到中央除濕干燥系統(tǒng)，然后將干燥后的原料輸送到每臺(tái)注塑機(jī)中。中央供料系統(tǒng)采用“一臺(tái)機(jī)器一根管”的設(shè)計(jì)方式，保證整個(gè)系統(tǒng)的空氣對(duì)原料進(jìn)行輸送，防止除濕干燥后的原料回潮。同時(shí)在每個(gè)輸運(yùn)行穩(wěn)定，絕無(wú)堵料的現(xiàn)象發(fā)生。它配合中央除濕干燥系統(tǒng)使用，可使用除濕干燥送循環(huán)后會(huì)對(duì)輸送管線進(jìn)行清理，確保管路內(nèi)沒(méi)有殘余的粒料，在避免原料回潮的同時(shí)，也保證了加入注塑機(jī)中的原料性能的一致。在真空負(fù)壓作用下原料中原由的粉塵會(huì)通過(guò)粉塵過(guò)濾系統(tǒng)被過(guò)濾出來(lái)，有助于提高成型產(chǎn)品的質(zhì)量。

The working principle of centralized feeding system：Central console, cyclone dust collector, high efficiency filter, fan, branch station, drying hopper, dehumidifier, election material rack, micro-hopper, electric eye hopper, wind interceptor valve, cut off the valve.
集中供料系統(tǒng)工作原理系統(tǒng)的組成
中央控制臺(tái)、旋風(fēng)集塵器、高效能過(guò)濾器、風(fēng)機(jī)、分支站、干燥料斗、除濕機(jī)、選料架、微動(dòng)料斗、電眼料斗、截風(fēng)閥、截料閥。

The characteristics of the working principle of the centralized feeding system

First, the efficient: the central feeding system can be achieved by a variety of raw materials automatically supply to the multi-room arbitrary injection molding equipment used, which may include the drying of raw materials, color processing, and the proportion of the use of recycled materials, to implement the height Of the automation control, monitoring, etc., and to meet the 24-hour non-stop production needs.

Second, the energy: the central feeding system is simple, only a few people can control the entire injection molding plant demand, thereby reducing the large number of labor costs. Second, the reduction in the injection molding machine next to the raw material and the corresponding auxiliary equipment, improve the utilization of space. In addition, due to the use of the central way of supply, corresponding to reduce a lot of stand-alone equipment, also saves energy and reduce maintenance costs.

Third, the individual: the central feeding system can be done using different users, different workshop characteristics, different requirements for the use of raw materials. Can be designed according to the actual needs of the optimal solution.
集中供料系統(tǒng)的工作原理的特點(diǎn)

一、高效：中央供料系統(tǒng)可實(shí)現(xiàn)將多種原料自動(dòng)供給多室任意的注塑加工設(shè)備使用，在這其中可包括原料的干燥處理、配色處理、以及按比例的粉碎回收料利用，能夠?qū)嵭懈叨鹊淖詣?dòng)化控制、監(jiān)測(cè)等、并能滿足24小時(shí)不停機(jī)的生產(chǎn)需要。

二、節(jié)能：中央供料系統(tǒng)操作簡(jiǎn)易，只需要少數(shù)的幾個(gè)人即可以控制整個(gè)注塑工廠的供料需求，從而減少了大量的勞動(dòng)力成本。其次、減少了在注塑機(jī)旁邊的原料帶及相應(yīng)的輔助設(shè)備、提高了空間的利用率。此外、由于采用了中央供料的方式、相對(duì)應(yīng)地減少了很多的單機(jī)設(shè)備，也就節(jié)省了電能及減少維護(hù)費(fèi)用。

三、個(gè)性化：中央供料系統(tǒng)可以做到不同的使用用戶，不同的車間特點(diǎn)，不同的原料使用要求。都可以依實(shí)際的需要來(lái)設(shè)計(jì)出**化的方案。
The working principle of the centralized feeding system集中供料系統(tǒng)的工作原理結(jié)構(gòu)圖
Centralized Supply System Case集中供料系統(tǒng)案例